Questions / Keep these beside the bench

Before the next cut

A short pause can save a part. These answers help you choose the next test without changing everything at once.

How much clearance should I leave?

There is no universal clearance. Test matching scrap pieces with the intended material, grain direction and finish. Aim for free movement without losing guidance. The wooden fit exercise shows how to identify actual contact rather than guessing.

Can I start without power tools?

Yes. Card, a ruler, a pencil and suitable scissors can model all four mechanisms. Use pre-cut wood if you later want a wooden version. Cardboard lets you discover an incorrect movement path before spending time on a finished part.

Why does a joint stick halfway through?

Possible causes include a tapered slot, raised fibres, an uneven floor or debris. Stop at the first resistance and inspect contact marks instead of forcing the joint. Check whether it behaves differently in the reverse orientation.

Should I finish the moving faces?

Test the intended finish on matching scraps and allow it to cure as directed. Coatings can alter both friction and clearance. Follow ventilation and handling instructions, and do not assume a lubricant can correct poor geometry.

How wide should a marble channel be?

Measure the actual marble and make a short test channel with extra room. Check turns and junctions as well as straight runs; a width that works on a straight may still trap the ball at a corner. See the marble route test log for a systematic approach.

Can a concealed catch protect valuables?

No. These catches are puzzle demonstrations, not security devices. Do not use them for valuables, medicines or hazardous materials. Keep the compartment empty until the opening and recovery methods work reliably.

How do I know a sliding-tile puzzle is solvable?

Start from the goal and shuffle only through legal slides. Record the moves so you can reverse them. Randomly placing the tiles may produce an unreachable arrangement. Our sliding-tile guide explains the three-by-three case.

What should I record during testing?

Note the material, dimensions, orientation, first sticking point, adjustment and result. Change one variable at a time. A quick sketch with labelled faces is often more informative than a paragraph saying the puzzle feels tight.

Are these projects suitable for children?

Suitability depends on the child, tools and materials. Provide capable adult supervision. Marbles and loose small parts are choking hazards, and cutting and drilling require appropriate precautions. The guides are not toy-safety certifications.

What should I do before sealing a compartment?

Test the empty mechanism repeatedly and retain a removable inspection panel or other safe recovery route. Never permanently seal an unproven catch. Check the cover’s effect on the movement before final attachment.